Senior Engineer/Assistant Manager - Mechanical Maintenance

The purpose of this position is to manage daily maintenance operations with a team of maintenance personnel to ensure machine and equipment availability, reliability, efficiency, and adherence to quality and safety standards for production. Working in Shift is a requirement.

Responsibilities

Manage daily maintenance operations with a team of maintenance personnel to ensure machine and equipment availability, reliability, efficiency, and adherence to quality and safety standards for production; Perform repairs and maintenance tasks to rectify issues identified during inspections or troubleshooting; Provide regular reports on maintenance activities, repairs, and equipment status to stakeholders; Track key department KPIs such as MTBF, MTTR, PMI completion and other relevant metrics; Keep track of spare parts inventory, plan and initiate procurement processes as needed; Allocate maintenance tasks, repairs, inspections, and preventive maintenance activities to team members based on skill levels, workload, and equipment needs; Plan regular inspections to identify potential issues, wear and tear, or signs of malfunction, and address them before they escalate; Provide quick response and support in diagnosing and trouble shooting maintenance problems, using the technical expertise and collaboration with the team to find effective solutions; Participate in TPM activities; Document and analyse maintenance activities, repairs, inspections, maintenance schedules, equipment history, trends, to identify areas of improvement and implement necessary changes; Identify opportunities for Digital projects, smart automation, cost reduction, improvements etc.; Drive TPM culture in the responsible area

Requirements

Degree in Mechanical/ Mechatronics Engineering with minimum 5~8 year of experience in machine maintenance; Working in Shift is a requirement; Thorough knowledge in basic working of Condition based maintenance (CBM), Air monitoring system & management, Laser welding, Robot, Pick & Place, Vision system, Marking machines, Servo drives, Feeding systems, Molding machines; Competent knowledge in types of maintenance (Breakdown, Preventive, Predictive, Condition base Maintenance etc.); Advance Knowledge and understanding of Mechanical elements, Control systems, Pneumatics, Hydraulics, Molding machine; Advance knowledge on electrical and mechanical safety; Advance knowledge on lean principles, IATF standards; Advance knowledge in Diagnosis & Trouble shooting skills of machine elements; Advance knowledge in Root cause identification & correctives Actions, Machine & gauge capability; Ability to work in 3shift model; Ability to identify potential measures (RPP) for cost saving in repairs to machinery budget; Competent to work in Machine overhauling, Machine upgrade projects

Nice to have

Preferably in Assembly Lines & Injection Molding Machines