Focused Improvement Technician (Conversion)

As a Focus Improvement Technician, (Conversion), you will play a key role in improving the reliability, performance and efficiency of our production assets. Working within the Conversion area, you will use your technical expertise and problem-solving skills to identify recurring issues, reduce downtime and deliver sustainable improvements. You will be responsible for the maintenance and optimisation of high-speed finishing equipment downstream from the corrugator, including Flexo Folder Gluers (FFGs), Rotary Die Cutters and Flatbed Die Cutters. Your focus will be on keeping equipment running safely and efficiently while ensuring the accuracy, quality and consistency of finished products. Working closely with Production and Maintenance teams, you will help identify chronic losses, resolve recurring equipment issues and deliver improvements that increase uptime and reduce waste. The salary package includes compensation for undertaking up to 20 night and weekend holiday cover shifts annually.

Responsibilities

Delivering planned, preventative and corrective maintenance across the Conversion area; Acting as the technical subject matter expert for your assigned assets and equipment; Diagnosing and resolving mechanical, electrical, pneumatic and automation faults quickly and effectively; Maintaining and troubleshooting high-speed converting equipment from manufacturers such as Bobst, Martin/FFG, Tanabe, Gopfert and Sun Automation; Calibrating and maintaining print cylinders, registration systems, anilox rolls, doctor blade assemblies and rotary die-cutting cylinders to ensure precise product quality; Maintaining high-speed feed systems, vacuum transfer tables, folder-gluer belts and associated equipment to minimise jams and production stoppages; Maintaining, flushing and calibrating automated hot-melt and cold-glue systems and associated inspection sensors; Troubleshooting multi-axis servo drives, encoders, PLCs and automated control systems responsible for machine timing and synchronisation; Supporting quick changeovers by improving machine setup, recipes and adjustment processes to minimise downtime between product changes; Identifying and eliminating chronic equipment losses and recurring failures; Supporting root-cause analysis and implementing sustainable corrective actions; Reviewing and optimising maintenance routines to improve equipment reliability and performance; Working closely with Production colleagues to build strong relationships and minimise disruption to manufacturing; Accurately recording maintenance activity, findings, spare parts and corrective actions within the CMMS; Supporting continuous improvement, Maintenance Excellence and reliability-focused projects; Ensuring all maintenance activities are carried out safely and in line with site procedures and engineering standards

Requirements

A recognised engineering qualification such as an apprenticeship, NVQ Level 3/4 or equivalent in Mechanical, Electrical, Mechatronics or Maintenance Engineering; Experience maintaining high-speed converting, printing, packaging or similar multi-station production machinery; Strong mechanical and electrical engineering skills, with experience of servo motors, precision gearboxes, pneumatic actuators and electronic sensors; Experience troubleshooting automated machinery involving multiple axes, drives, PLCs and machine-control systems; The ability to read and interpret electrical schematics, pneumatic diagrams and mechanical drawings; Experience with precision mechanical adjustment and alignment, using tools such as dial indicators, calipers and gauges; An understanding of machine timing, synchronisation and registration within high-speed production equipment; Experience using a CMMS to manage preventative maintenance, work orders and spare parts; A strong focus on safety, quality and continuous improvement; A proactive approach to problem-solving, with the ability to identify the root cause of issues rather than simply fixing the immediate problem; The ability to work effectively with both Maintenance and Production teams

Nice to have

Experience working with industrial networks such as EtherNet/IP or Profibus would be advantageous; Experience with PLCs and HMI systems, with Siemens, Rockwell/Allen-Bradley or similar platforms desirable; Experience maintaining or troubleshooting automated strapping, bundling or palletising equipment would be beneficial

Benefits

Competitive salary; Qualifying Sick Pay scheme; Pension scheme & Life insurance; Share Save scheme; Income Protection; 25 days holiday plus Bank Holidays; Employee Assistance Programme; Virtual GP, Occupational Health & free Flu vaccine; Cycle to Work and shopping discounts