Mechanic Master

This is a position in which the incumbent will perform routine maintenance and repair services of process equipment to improve the equipment uptime and reliability while receiving formal training and mentoring others. The incumbent may coach and/or mentor employees in the entry-level or trainee level of the millwright craft/Mechanical Technician. The incumbent will be familiar with the millwright craft's safety requirements to aid in the installation, troubleshooting, repair, maintenance, adjusting of mechanical equipment within an industrial/manufacturing plant environment.

Responsibilities

Understand and apply all the Industrial Safety requirements for the millwright/Mechanical Technician craft in the assigned plants or shops; Use all common tools of the millwright craft/Mechanical Technician (i.e., hand tools, power tools and test equipment); Solid understanding and knowledge of rotating equipment, reciprocating equipment, gaskets, packing, seals, bolts, anchors, hoses, metallurgy, precision maintenance techniques, and field installation techniques associated with equipment; Perform mid-level installation, troubleshooting, repair, and maintenance of mechanical equipment; Read, interpret, and implement equipment maintenance instructions and understand standard equipment manuals, procedures, schematic diagrams, P&ID’s, blueprints, and other specifications; Assist under senior technicians and mentor others in installation, repair, and testing of mechanical equipment; Complete the repair and replacement of faulty mechanical, hydraulic, and pneumatic components of machines; Check out parts and material from storeroom for routine installation, repair, and maintenance; Acquire knowledge of processes involved in production units and participate in vendor or technical training; Learn SAP R11 Computer Maintenance Management System for Work Orders, Procurement of Materials, Work Hour Input, Closing Statements; Interact with others productively in a team environment as leader and follower; Apply and mentor others on precision maintenance principles and conduct training; Document repair activities and seek continuous improvement; Communicate with Maintenance Department, Contractors, Area Engineers and Production Units; Promote an environment/culture for safe and effective work; Willingness to learn and grow skills and expertise.

Requirements

High-school education or GED with Minimum of 5 years of maintenance experience in an industrial environment and/or equivalent combination of vocational training and experience; A demonstrated master level experience and skill for the Millwright/Mechanic craft is required, this can be achieved by obtaining acceptable or satisfactory scores on courses or tests imparted by NCCER, Ramsey, trade schools or other nationally recognized Millwright/Mechanic craft training organization combined with observed field experience or bench testing; Ability to perform high precision machining and milling when needed; Detailed knowledge of laser alignment tools and application; Basic welding and torch skills; Precision measuring using calipers, micrometers, gage blocks, bore gauges, and dial indicators; Bolt and torque understanding, bolt identification, use of torque wrenches and torque specifications; Ability to perform root cause analysis on every failed equipment seeking repair; Ability to understand and operate a personal computer and associated software systems; Ability to maintain effective working relationships with other employees; Ability to work efficiently with minimal supervision; Computer, including standard software and SAP; Physical mobility and agility required, for example climbing ladders and stairs, working off scaffolding, prolonged stooping, stretching, bending, and confined space entry; May require working in a rotating shift environment including weekends and holidays; Heavy work: Exerting up to 60 pounds of force occasionally, and/or up to 50 pounds of force frequently, and/or up to 20 pounds of force constantly to move objects; Ability to wear required Personal Protective Equipment (PPE) such as respiratory protection, safety harness, and other fall protection. In addition to common protective or safety equipment such as, safety shoes, eye protection, hand protection, hearing protection, hard hats, etc.

Nice to have

Experience on the following types of rotating equipment is preferred: Agitators, Pumps, Valves, Mechanical Seals, Gearboxes, Separators/Centrifuges, Filters/Dust Collectors, Cooling Towers, Chillers, Air Compressors, Belt-driven Equipment, Rotary Valves.

Benefits

Medical, dental, and vision benefits; Paid time off plan; 401(k) savings plans; Health Savings Account (HSA); Flexible Spending Accounts (FSAs); Employee Assistance Program; Voluntary Benefits and Employee Discounts; Disability benefits; Life Insurance; Parental leave; Tuition Reimbursement