Controls Technician III

Under general supervision of the Systems Manager, responsible for supporting the effective use and functionality of the automated equipment within a fully automated Distribution Center. This role is responsible for completing all facility and MHE systems within an automated distribution center including the design, operation, assembly, repair, program, and diagnosing of MHE Controls systems. This position will create complete controls systems for small to medium size automated MHE systems including the installation of a single PLC Controller, remote I/O modules, or digital and or analog input/ outputs to control equipment such as a tote cleaner. Additional duties include creation or design of equipment using high speed counters, encoders, proximity sensors, frequency drives and or servos, etc. This position may require a lead capacity of other members within the maintenance team. This position is categorized as compliance critical and, as such, requires and is assigned specific responsibility for ensuring continual and proper compliance with all division, corporate and regulatory requirements.

Responsibilities

Supporting the effective use and functionality of automated equipment within a fully automated Distribution Center; Completing all facility and MHE systems within an automated distribution center including design, operation, assembly, repair, program, and diagnosing of MHE Controls systems; Creating complete controls systems for small to medium size automated MHE systems; Ensuring effective preventative maintenance plans and schedules for all facility equipment and systems; Diagnosing Materials Handling Equipment and Automated Picking System-related error conditions occurring in the Distribution Center and repairing appropriately; Overseeing any maintenance, modifications, and/or system upgrades of Materials Handling Equipment and Automated Picking System controls; Assessing the efficiency of materials handling equipment and automated picking systems and defining necessary modifications; Performing routine preventive maintenance tasks to ensure continued productivity with warehouse operations; Maintaining CMMS/EAM system on repairs required and performed on equipment in the Distribution Center; Managing inventory of spare parts; Willing to work extended hours, as needed, in order to meet productivity goals; Performing related duties as assigned

Requirements

Some technical vocational training, or equivalent combination of experience and education; Normally requires four (4) years related and progressively responsible experience; Strong technical and operational knowledge of mechanical, electrical and electronic equipment and systems; Strong aptitude for repair and maintenance activities; Ability to read and interpret CAD layouts, illustrated parts breakdown (IPB) diagrams, and electrical circuitry diagrams and drawings; Ability to diagnose and repair electrical and mechanical issues, including testing, replacement or repair of electrical systems including three phase or single phase electrical systems up to 600 volts, AC or DC motors, power supplies, frequency drives, servo drives, transformers, motor starters, proximity sensors, encoders, photo eyes, programmable logic controllers (PLC), HMI's, PLC Inputs/Outputs; Capable of making custom drawings, schematics, designs, cost estimates, and project management; Ability to test equipment and instrumentation systems including electrical, pneumatic, hydraulic, refrigeration, and water treatment chemicals; Ability to read electrical schematic, wiring diagrams, and PLC ladder and block logic; Ability to load programs or configure PLC's, HMI, scanners; Ability to program basic changes to PLC controllers including modifying timing, adding alarms and logic for additional inputs or outputs; Ability to properly wire additional devices to PLC's and other controllers; Ability to design, assemble, program, and diagnose MHE controls systems; Ability to diagnose, operate and repair all facility and MHE systems within the distribution center; Working knowledge of computer systems and personal computers, including installation and setup of hard drives, RAM, network cards, monitor cards, and motherboards; Computer software experience including MS Office (Excel, Word, IM), MHE software such as RSLogix, Sort Director, GSMi, IPoint, Flex Sort, etc.; Technical knowledge and skills include diagnosing electrical control issues to a component level, including capacitors, inductors, diodes, LED, and transistors; Ability to diagnose pressure transducers, flow meters, photo voltaic sensors, bridge and full wave rectifiers; Ability to troubleshoot communication issues with devices connected to the MHE network or other networks such as PROFIBUS, BACNET, LONWORKS, PROFINET, CAN-BUS, ASI, etc.; Ability to operate and diagnose all chill water plant systems including chillers, cooling towers, boilers, pumps, BAS, HVAC, water treatment; Strong analytical skills; Ability to resolve issues effectively and efficiently; Ability to identify facilities-related maintenance problems and implement standard courses of action; Ability to communicate effectively both orally and in writing; Strong interpersonal skills; Strong organizational skills and attention to detail

Nice to have

BS Degree in Electrical Engineering, Mechanical Engineering, or Facilities /Plant Management preferred; strong electrical background preferred; Knowledge of programmable logic controllers (PLCs) preferred

Benefits

Medical, dental, and vision care; backup dependent care; adoption assistance; infertility coverage; family building support; behavioral health solutions; paid parental leave; paid caregiver leave; training programs; professional development resources; mentorship programs; employee resource groups; volunteer activities