Product Development Engineer

Hunter Douglas is the world’s leading manufacturer of window coverings and a major manufacturer of architectural products. The Product Development Engineer – Outdoor Products applies mechanical engineering expertise, creativity, and analytical problem-solving to develop, improve, and sustain exterior products, including outdoor screens, awnings, and shading systems. This role supports new product development, cost and quality improvements, and sustaining engineering activities, taking designs from concept through production launch.

Responsibilities

Design, analyze, and validate mechanical components, mechanisms, and assemblies for exterior products such as screens, awnings, frames, brackets, drive systems, and mounting hardware; Develop solutions for new product introductions, product enhancements, and quality or field-related issues; Use parametric 3D CAD tools (NX and/or SolidWorks) to create models, assemblies, and production drawings; Design with consideration for outdoor environmental exposure including wind loads, UV, temperature extremes, moisture, corrosion, and long-term durability; Define design requirements, test criteria, and validation methods to ensure safety, performance, durability, and compliance with applicable standards; Conduct design reviews, tolerance stack-ups, DFMEA, and statistical analysis to ensure design robustness; Plan and execute functional, durability, and life-cycle testing; analyze test data and recommend design improvements; Perform root cause analysis using data-driven methods and implement corrective actions; Coordinate prototype builds, pilot runs, and production launches; Lead or support tooling development, approve first article inspections, and drive design-for-manufacturing efforts; Collaborate with fabrication and operations teams to ensure designs are manufacturable, serviceable, and cost-effective; Utilize rapid prototyping methods, including 3D printing, to validate and refine designs

Requirements

Bachelor of Science in Mechanical Engineering (BSME) required or equivalent experience; Solid knowledge of mechanical engineering principles including statics and dynamics; Proficiency with NX and/or SolidWorks CAD software; Knowledge of plastic injection molding and extrusion design; Familiarity with metrology tools and statistical analysis methods; Strong mechanical aptitude and problem-solving skills; Ability to manage multiple projects with minimal supervision; Effective written and verbal communication skills; Strong collaboration and continuous learning mindset; Combination of office and production floor environment; Frequent computer use and hands-on work with components; Occasional lifting, climbing ladders, and handling of large exterior product assemblies during testing; Exposure to light manufacturing environments including noise, dust, and test equipment

Nice to have

Experience designing mechanical components and assemblies for consumer or architectural products; Experience with exterior or outdoor products

Benefits

Bonus target range: 20%-25%; Generous benefits package including medical, dental, vision, life, disability; A company culture that prioritizes internal development and professional growth; Time off with pay; 401(k) plan with a degree of employer matching; Paid parental leave; Wellness programs and product discounts