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Senior Design / Design Engineer

ResMed Sydney, Australia
Full-time On-site work

Publication date: 29/08/2026

We are seeking an experienced Senior Design / Design Engineer to lead the design and development of innovative mask products from concept through production. You will work cross-functionally to deliver high-quality, user-centred solutions in a regulated medical device environment.

Responsibilities

Lead mechanical design of mask components and sub-systems from concept to manufacturing; Apply design thinking to translate user and patient needs into robust design solutions; Collaborate closely with product, manufacturing, materials, quality, suppliers, and technology teams; Own technical decisions, design verification, and transfer to manufacturing; Communicate progress, risks, and solutions clearly to stakeholders; Create concepts using sketches, prototypes, and rapid iteration; Develop detailed designs using 3D & 2D CAD, GD&T, tolerance analysis, and DFMEA; Conduct feasibility studies, prototyping, testing, and design verification; Optimise designs for performance, aesthetics, manufacturability, and compliance; Work effectively within medical device design controls, risk management, and quality systems; Provide technical leadership at component and sub-system level; Mentor and support engineers through design reviews and technical guidance; Take ownership of outcomes, proactively identify risks, and drive solutions; Challenge assumptions constructively and contribute to engineering best practices

Requirements

Bachelor’s degree in Mechanical, Biomedical, Mechatronics, Industrial Design, or equivalent; 3–5 years experience as a Design Engineer or 5–8 years as a Senior Design Engineer; Demonstrated experience providing technical leadership; Advanced proficiency in CAD and mechanical analysis/simulation tools; Strong design engineering fundamentals and structured product development approach; High attention to detail in DFM/DFA, tolerancing, and material selection

Nice to have

Experience in medical devices; Strong transferable experience; Ability to quickly learn regulated design requirements

Benefits

Diverse and inclusive culture; Challenging, supportive and inspiring career; Culture driven by excellence; Encouraging individual expression in the workplace
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