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Sr. Advanced Manufacturing Engineer - Wire Harnesses

Energy Systems Waukesha, United States
Full-time On-site work

Publication date: 01/09/2026

We are seeking a results-driven Senior Wire Harness Engineer with strong project management and manufacturing leadership experience to support advanced manufacturing operations. This role is responsible for designing robust wire harness solutions while driving seamless execution from engineering through production, including direct leadership of technicians and close engagement with the manufacturing floor.

Responsibilities

Lead the design, development, and industrialization of wire harness systems for production environments; Own end-to-end project execution across engineering and manufacturing phases; Provide direct supervision to harness technicians and lab/build personnel; Partner closely with production teams to optimize line layout, tooling, and build efficiency; Define harness architecture including connectors, terminals, routing, shielding, and protection systems and necessary fixtures/tool for high volume production; Lead FMEA (DFMEA/PFMEA), control plans, and validation activities; Use tools such as CATIA, NX, Creo, Capital, or Zuken E3, and PLM systems

Requirements

Bachelor’s degree in Engineering or Industrial Technology; 5 years related experience in the Engineering function within a similar working environment.

Nice to have

Proven experience supporting production, NPI, and manufacturing ramp-ups; Experience leading technicians or shop-floor teams; Strong understanding of manufacturing processes, assembly methods, and quality systems; Demonstrated project management experience with cross-functional teams; Experience in advanced manufacturing, EV, industrial equipment, or high-mix/low-volume production; PMP certification or equivalent program management experience; Lean / Six Sigma (Green Belt or higher); Familiarity with automation, digital manufacturing tools, or Industry 4.0 practices; Experience with high-voltage or complex electrical systems

Benefits

Competitive Benefits: Health, Dental, Vision, 401k and many more; State-of-the-art facility with an onsite gym, walking trails, café, free parking and many employee activities; Scheduled events throughout the year that allow our employees, both current and retirees, to gather together and enjoy their time with their families and co-workers; Eligible for summer hours! (Memorial Day – Labor Day); Pride! When a storm strikes, Generac employees always rise to the occasion. Each time a storm hits many employees volunteer their time with the customer support team or on the production line while others go right into storm-affected areas to repair generators; We believe in having fun. From minor celebrations to major events, our employees balance their work by building a strong culture of teamwork and collaboration through a variety of occasions, including our Fun Days; Every day is Jeans Day! Dress for your day; Product loan and discount programs
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