Senior Controls Engineer - Mechatronics

Dandy is seeking a Senior Controls Engineer - Mechatronics to join our elite Precision Robotics R&D team in Milpitas, CA. This role is the technical cornerstone for developing the integrated controls and mechatronic architecture of our next-generation Special Purpose Machines (SPM) for manufacturing custom-made prosthetics.

Responsibilities

System Architecture & Design: Architect complex, high-performance robotic and electromechanical systems from initial concept to high-volume production, ensuring micron-level accuracy.; Control Software Development: Design and develop robust control software packages to program robotic and controls equipment in accordance with project specifications.; HMI & SCADA Architecture: Architect and implement intuitive HMI and SCADA strategies to monitor real-time production data, streamline operator interfaces, and ensure repeatable process control.; Hands-on Prototyping & Integration: Drive hands-on machine builds and iterative testing, including wiring control cabinets and integrating sensors and actuators, while acting as an onsite builder to optimize system performance.; Cross-Functional Collaboration: Serve as a technical PoC, bridging gaps between mechanical, electrical, software, and manufacturing teams. Partner with manufacturing, operations, and quality teams to drive design for Automation (DfA) principles.; End-to-End Project Ownership: Lead the full project lifecycle, including generating functional requirement specifications (FRS), managing automation equipment providers, and overseeing Factory/Site Acceptance Testing (FAT/SAT).

Requirements

6+ years of experience in high-volume, precision manufacturing, automation, or robotics, with a focus on system-level architecture and hardware/software integration. Must have experience owning multiple full lifecycle programs from concept to production deployment.; B.S./M.S. or Ph.D. in Mechatronics, Electrical, Robotics, or related engineering discipline.; Substantial experience with PLC programming and SCADA (e.g., Ignition, Allen-Bradley, or Siemens).; Proficiency in robot programming and offline simulation (e.g., FANUC, ABB, KUKA, or similar).; Strong backend programming skills (C++/Python) and deep understanding of robotic kinematics, motion control, and simulation.; Expertise in hardware/software interfaces (e.g., EtherCAT, Profinet, CANopen) and sensor integration.; Proven track record of technical leadership, cross-functional collaboration, and the ability to manage automation vendors/integrators in fast-paced production environments.; Exceptional analytical and problem-solving skills.

Nice to have

Deep expertise with high-performance motion controllers (e.g., Beckhoff/TwinCAT, ACS, Elmo).; Experience integrating advanced vision-guided robotics, AOI (Automated Optical Inspection), and force-feedback/torque-verification systems.; Demonstrated experience with safety standards such as ISO 10218 (Industrial) and ISO/TS 15066 (Collaborative) or ISO 13482.; Proficiency in performing ROI/CAPEX analysis and managing full-scale factory deployments.; Familiarity with CAD (e.g. Creo/SolidWorks/Onshape) for tooling design and GD&T principles.

Benefits

healthcare; dental; mental health support; parental planning resources; retirement savings options; generous paid time off