Staff Mechanical Engineer, Structures

ALSO is looking for a Staff Mechanical Engineer, Structures that will be responsible for drivetrain structure design engineering.

Responsibilities

Design and 3D modeling of mechanical components and assemblies, including high-pressure die casting, gravity casting, injection-molded plastics, sheet metal, fasteners, etc.; Create drawing packages and manufacturing instructions for parts and assemblies; Execute a design verification process and report (DVP&R) to validate requirements; Perform topology optimization to balance strength and NVH objectives, identifying ribbing structures within the available package space to meet structural and NVH constraints; Conduct sealing analysis with expertise in component hyper-elastic analysis; Perform NVH analysis (modal, frequency response, mount mobility) and linear static stress analyses for complete drive unit systems; Develop and maintain program-specific design failure mode and effects analyses (DFMEAs); Coordinate validation efforts between Tier 1 and Tier 2 suppliers; Collaborate with mechanical, electrical, control, manufacturing, and test engineers to take designs from clean sheet through prototypes and into mass production; Assist hands-on in engineering prototype builds and component fabrication

Requirements

Experience with high-volume manufacturing processes such as injection molding, stamping, etc.; Proficiency in 3D/2D modeling tools; Proficiency in hands-on mechanical integration, assembly, troubleshooting, and documentation of mechanical and electromechanical systems; Proficiency with CAE analysis software such as Ansys, Abaqus, Hyperworks, or similar, including understanding boundary conditions and their application on various drive unit components to capture realistic interactions; Proficiency with understanding loads and their application on various drive unit components; Experience with MATLAB and/or Python; Knowledge of geometric dimensioning and tolerancing (GD&T) and tolerance stack-up analyses; Strong fundamental knowledge of material properties and heat treatment; Strong fundamental knowledge of statics, dynamics, and mechanics of materials

Nice to have

CATIA V5/V6

Benefits

Robust health coverage — excellent health, dental and vision insurance covered up to 100% by ALSO with FSA & HSA options; One Medical membership and dedicated insurance advocates; Rich fertility and family building benefits with Progyny; Flexible time off; 401(k) match